Here's a little insight into the
life of the chisel, from their history through to modern
day production methods and the relevant safety standards.
Chisels are a staple of woodworking. Despite the plethora
of machines for the woodworker these days the chisel
is still a basic tool for any serious woodworker or
DIYer. It is also one of the most badly used and abused
by amateurs and professionals and one of the most prized
by people who are skilled in its use. These skilled
workers cosset their chisels, keeping them hung up in
a rack or rolled in a chisel roll, with the backs highly
polished and the edges keenly honed.
The more common situation is that the chisel has been
thrown in box or bag - without even a guard to protect
it. It may have been used as a lever, screwdriver, pot
opener, window putty remover and of course chiselling
the odd bit of wood - and that sort of treatment I have
observed from people in the trade who make their living
from using tools.
The scenario for DIYers probably goes more like this:
the buy the chisel, use it a few times, maybe without
even sharpening it properly, and then consign it to
the draw in the shed where it soon rusts and becomes
useless.
Chisel manufacturers have a job on their hands to
make and market a chisel for all these situations. The
truth is that it can't be done. Professional craft users
who value their tools look after them, want chisels
that use hard steel that will hold an edge when chopping
deep mortises, for example in English Oak. Hard steel
is quite brittle steel, and may break if pulled or levered
too hard.
So, to solve the dilemma of breakage in hard steel,
lower carbon steel may be used, but these chisels tend
to need sharpening more often.
Modern steels, by the careful addition of chrome or
other metals, can be made hard, tough, sometimes relatively
rust resistant or even slightly flexible. Most chisels
made now in western European traditions are dia forged
and use modern mass production techniques to finish
and sharpen them to a razor edge that a careful user
can sustain. Most mass manufacturers use the same or
very similar steels in their cheaper chisels as in their
more expensive ranges. The difference is likely to be
found in the configuration and type of handle and that
will determine most of the price differential as well.
Japanese chisels use a sandwich of high carbon steel
and low carbon steel, where the hard steel provides
the cutting edge, and the softer steel the flexibility.
These chisels have been marketed in the U.K. for some
years now and have proved popular in some specialist
markets.
It appears that the main manufacturers are right to
offer a range of chisels for sale, which may vary in
quality and price. Thus all sectors of the market can
buy what they want at the price that they want. To avoid
disappointing their customers, retailers may have to
ascertain the end use in order to avoid the situation
where a customer ends up blaming the humble chisel rather
than their own lack of skill at sharpening or using
it.
The most common type of chisel and therefore then
one most likely to be found in the shops is the bevel
edge chisel. The bevel edge will weaken the chisel,
so it is probably not a good idea to try deep mortices
in oak, but on the other hand for general slicing and
sharpening and cutting dovetails joints in particular,
a bevel edge is a necessity, allowing the cutting edge
to be placed right into the corners of the joint been
cut.
Finally, customers might be aware that there is a
British Standard 1943 and an ISO Standard which relate
to chisels. In order to meet the ISO standard the chisels
have to meet the striking test which tests the strength
of the join of the handle to the blade. This test involves
dropping a 5Kg weight 12 times onto the middle of the
chisel. A torque test tests the rigidity of the chisel
- it must take a force of 10NM without twisting. Finally
the handle must stay attached to the blade even while
being pulled apart by a 100NM force. I would say that
any chisel which manages these tests ought to be considered
a good, tough chisel.
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